A vegetable drying production line is a complete automated system that takes fresh vegetables from receiving to packaged dried product. Shuliy designs and supplies full lines that integrate washing, peeling, cutting, blanching, dehydration, drying, and packaging. Depending on your raw material and target product, the drying section can use a mesh belt dryer for continuous output of 400–14,000 kg/h, a heat pump drying room for batch processing of 300–8,000 kg per load, or a stainless steel tray dryer for small runs of 30–240 kg per batch.
This line replaces manual sun-drying and disconnected single machines. It gives vegetable processors stable output, food-grade hygiene, and the ability to run 8–24 hours per day. Shuliy has delivered drying solutions to buyers in 30+ countries for more than 20 years. Every project is backed by layout design, installation support, and a one-year warranty with lifetime technical service.
Why Do Processors Need a Complete Vegetable Drying Line?
Fresh vegetables contain 80–95% water and spoil within days. Sun drying depends on weather and exposes food to dust, insects, and contamination. A fully automatic vegetable drying production line solves these problems by controlling every step:
- Washing and cleaning remove soil and pesticide residue.
- Cutting creates uniform pieces for even drying.
- Blanching stops enzyme activity that causes color and flavor loss.
- Drying reduces moisture to 5–12% for long shelf life.
- Packaging protects the finished product during storage and transport.
With one integrated system, you reduce labor, improve food safety, and produce a consistent, export-grade dried vegetable product.
채소 건조 생산 라인의 응용 프로그램
- Food Processing Factories: Dry vegetables, instant seasonings, and convenience food ingredients.
- Agricultural Cooperatives / Farms: Extend vegetable shelf life, increase value, and process in bulk.
- Export Trade: Support long-distance transport and meet international food safety standards.
- E-commerce & Retail: Produce ready-to-eat vegetable chips and healthy food ingredients.
채소 건조 과정
채소 건조 생산 라인은 주로 세척, 껍질 벗기기, 자르기, 이송, 건조 및 포장을 포함합니다.
standard vegetable drying production line from Shuliy includes the following machines:
| Position | Machine | 기능 |
|---|---|---|
| 1 | Hoist / Feeding Conveyor | Evenly feeds raw vegetables into the line |
| 2 | Bubble Washing Machine | Removes soil, dust, and surface impurities |
| 3 | Brush Roller Washing Machine | Deep cleans root vegetables like carrots and potatoes |
| 4 | Elevator | Transfers material to the next stage |
| 5 | Cutting Machine / Slicer | Slices, dices, or strips vegetables to uniform size |
| 6 | Blanching Machine | Briefly heats vegetables to stop enzymes and preserve color |
| 7 | Vibrating Dewatering Screen | Removes surface water before drying |
| 8 | Main Dryer | Removes internal moisture to 5–12% |
| 9 | Cooling Conveyor | Lowers product temperature before packaging |
| 10 | Packaging Machine | Weighs, fills, and seals bags or cartons |
채소 세척
다양한 채소는 서로 다른 세척 기계를 요구합니다. 잎채소는 일반적으로 소용돌이 잎 세척기로 세척합니다. 뿌리 채소, 예를 들어 감자는 브러시 롤러를 사용하여 세척하며, 이 기계는 껍질을 벗길 수도 있습니다. 토마토, 고추 및 유사한 채소는 일반적으로 버블 세척기를 사용합니다. 블랜칭 또는 살균을 위해서는 오존 기능이 있는 기계나 채소 블랜처를 사용할 수 있습니다.
껍질 벗기기 및 자르기
껍질이 있는 채소는 껍질 벗기기 기계로 껍질을 벗길 수 있습니다. 잎채소는 일반적으로 채소 절단기로 자릅니다.
슬라이스 또는 채썰기
슬라이스 또는 채썰기가 필요한 채소는 슬라이서 또는 채썰기 기계로 가공할 수 있습니다. 일부 기계는 껍질 벗기기와 채썰기를 한 번에 결합합니다.
Main Drying Options
The dryer is the core of the vegetable drying production line. Shuliy offers three proven machine types. Each has a different production style and price point.
Option 1: 망 벨트 건조기 for Continuous Large-Scale Production
The mesh belt dryer is the best choice for processors who need high capacity and continuous operation. Vegetables are spread automatically on a stainless steel mesh belt and move through multiple temperature zones. Hot air passes through the layer from above and below.
Key Features:
- Continuous feeding and discharge, 24-hour operation
- Multi-layer belt design saves floor space
- PLC control of temperature, humidity, and belt speed
- Heat sources: heat pump, electric, gas, coal, biomass, steam
- Stainless steel food-contact parts
Typical Specifications:
| 모델 | Belt Width | Drying Length | 층 | Capacity (kg/h) | 총 전력 (kW) |
|---|---|---|---|---|---|
| SL-1.2-8 | 1.2 m | 8 m | 4 | 60–160 | 11.4 |
| SL-1.6-10 | 1.6 m | 10 m | 5 | 95–250 | 13.6 |
| SL-2-10 | 2 m | 10 m | 5 | 120–300 | 15.8 |
| SL-2-20 | 2 m | 20 m | 10 | 240–600 | 36.8 |
Larger custom models handle several tons per hour. This machine is ideal for chili, carrot, onion, garlic, potato, cabbage, and leafy vegetable drying.
Option 2: Heat Pump Drying Room for Batch Processing
The heat pump drying room is a sealed box-type dryer loaded with trolleys and trays. It is best for processors who want lower investment, simple operation, and premium product quality.
Key Features:
- Batch capacity from 300 kg to 8,000 kg per load
- Air-source heat pump saves 30–50% energy vs electric heating
- 정밀한 온도 및 습도 제어
- Food-grade stainless steel chamber and trays
- Suitable for delicate vegetables, herbs, and high-value products
Typical Specifications:
| 모델 | Dimensions (mm) | Drying Crews | Capacity per Batch (kg) | 열원 |
|---|---|---|---|---|
| SL-2 | 4000 × 1860 × 2500 | 2 | 300–600 | Heat pump / Electric / Coal / Hybrid |
| SL-6 | 7200 × 2300 × 2500 | 6 | 800–1500 | Heat pump / Electric / Coal / Hybrid |
| SL-10 | 10000 × 2300 × 2500 | 10 | 1200–2500 | Heat pump / Electric / Coal / Hybrid |
| SL-18 | 8500 × 5000 × 2500 | 18 | 4000–6500 | Heat pump / Electric / Coal / Hybrid |
| SL-24 | 12000 × 5000 × 2500 | 24 | 5000–8000 | Heat pump / Electric / Coal / Hybrid |
This option suits small to medium factories, organic producers, and businesses that process multiple products in smaller batches.
Option 3: Stainless Steel Tray Dryer for Small to Medium Output
The stainless steel drying machine is a compact cabinet-style batch dryer. Trays slide into a vertical chamber, and hot air circulates through each layer.
Key Features:
- Small footprint, easy to move and install
- All stainless steel construction for hygiene
- Electric or steam heating
- Best for R&D, small workshops, and sample production
Typical Specifications:
| 모델 | 쟁반들 | Capacity per Batch (kg) | Power (kW) | Heating |
|---|---|---|---|---|
| SL-24 | 24 | 30–60 | 6–12 | Electric / Steam |
| SL-48 | 48 | 60–120 | 12–24 | Electric / Steam |
| SL-96 | 96 | 120–240 | 18–36 | Electric / Steam |
This machine is often used as a test unit before scaling up to a mesh belt dryer or drying room.
포장
건조된 채소는 자동 또는 반자동 중량 채소 포장 기계를 사용하여 포장해야 합니다. 저장 및 운송을 위해 적절한 밀봉을 보장하십시오.
이것은 일반적인 과정입니다. 다양한 채소는 서로 다른 단계를 요구할 수 있습니다. 예를 들어, 고추는 줄기 제거 기계가 필요할 수 있습니다. 상담 시, 가공할 채소의 종류를 항상 명시하십시오.
How to Choose the Right Dryer for Your Vegetable Drying Production Line?
| Factor | 망 벨트 건조기 | Heat Pump Drying Room | Stainless Steel Tray Dryer |
|---|---|---|---|
| Production mode | Continuous | Batch | Batch |
| Capacity range | 400–14,000 kg/h | 300–8,000 kg/batch | 30–240 kg/batch |
| Labor requirement | 낮음 | 중간 | 중간 |
| Initial investment | Higher | 중간 | Lower |
| Product quality | Good | Excellent | Very good |
| Best for | Large factories, 24h operation | Medium processors, premium products | Small workshops, trials |
For most commercial vegetable processors, the mesh belt dryer offers the best balance of capacity and automation. The heat pump drying room is recommended for energy savings and premium quality. The stainless steel tray dryer works well as a starter machine.
Common Applications
A Shuliy vegetable drying production line processes:
- Root vegetables: carrot, potato, sweet potato, onion, garlic, ginger
- Leafy vegetables: spinach, cabbage, celery, leek
- Peppers and chili: fresh chili, bell pepper, paprika
- Mushrooms: shiitake, button mushroom, wood ear
- Fruits and herbs: apple, banana, mint, medicinal herbs
One line can handle multiple products by adjusting cutting size, blanching time, and drying temperature.
채소 건조 생산 라인의 장점
- 고효율 및 에너지 절약: 자동화된 연속 가공은 생산량을 증가시키고 인건비를 절감합니다.
- 균일한 건조: 균일한 건조 또는 타는 것을 방지하기 위해 일정 온도의 열풍 또는 다단계 건조를 사용합니다.
- 영양소 유지: 저온 또는 단계적 건조는 비타민, 미네랄 및 자연 색상을 보존합니다.
- 넓은 적용 범위: 당근, 토마토, 고추, 버섯, 양파 및 기타 많은 채소와 과일에 적합합니다.
- 쉬운 저장 및 운송: 건조된 채소는 부피와 무게가 줄어들어 물류 비용을 낮추고 유통 기한을 연장합니다.
채소 건조 생산 라인을 선택할 때 고려 사항
- 가공 용량: 하루 또는 시간당 가공할 채소의 양.
- 채소 종류 및 크기: 채소의 종류, 전체 또는 슬라이스, 수분 함량.
- 건조 요구 사항: 목표 수분 함량, 영양소 및 색상 유지, 건조 균일성.
- 공장 조건: 바닥 면적, 천장 높이, 전원 공급 장치, 전압 및 열원.
- 자동화 및 예산: 완전 자동 또는 반자동, 예산 범위 내.
- 포장 요구 사항: 포장이 필요한지 여부 및 포장 사양.
Shuliy와의 파트너십
Shuliy는 20년 이상의 제조, 연구 개발 및 수출 경험을 보유하고 있습니다. 우리의 전담 자회사는 식품 기계에 중점을 두고 있으며 다양한 생산 요구를 충족하기 위해 완전한 채소 가공 장비 및 솔루션을 제공할 수 있습니다. 우리는 안정적인 운영을 보장하기 위해 장기적인 예비 부품 공급 및 기술 지원을 제공합니다. 설치, 시운전 및 운영자 교육이 제공되며, 귀하의 투자를 보호하기 위해 1년 보증이 제공됩니다.
Frequently Asked Questions
What is the voltage and frequency for the machines?
We customize electrical systems for 220V, 380V, 415V, and 50Hz or 60Hz as required.
How long does it take to install a full production line?
Small lines install in 3–5 days. Larger lines take 7–15 days depending on site conditions.
Do you provide layout drawings before purchase?
Yes. We design a custom layout based on your factory dimensions and production target.
What is the typical delivery time?
Standard machines ship in 15–25 days. Custom lines take 30–45 days.
Can I process different vegetables on the same line?
Yes. The line is adjustable for different raw materials by changing blades, blanching time, and drying temperature.
Do you offer commissioning and operator training?
Yes. We provide on-site or remote commissioning, operation manuals, and video training.
What spare parts should I keep in stock?
We recommend belts, bearings, heating elements, sensors, and fan motors as common spares.
Get a Custom Vegetable Drying Line Quote
Whether you need a small workshop line or a full industrial vegetable drying production line, Shuliy can design the right system for your product, capacity, and budget.
Contact us today for a free layout drawing and equipment quotation.