野菜乾燥生産ライン

A vegetable drying production line is a complete automated system that takes fresh vegetables from receiving to packaged dried product. Shuliy designs and supplies full lines that integrate washing, peeling, cutting, blanching, dehydration, drying, and packaging. Depending on your raw material and target product, the drying section can use a mesh belt dryer for continuous output of 400–14,000 kg/h, a heat pump drying room for batch processing of 300–8,000 kg per load, or a stainless steel tray dryer for small runs of 30–240 kg per batch.

This line replaces manual sun-drying and disconnected single machines. It gives vegetable processors stable output, food-grade hygiene, and the ability to run 8–24 hours per day. Shuliy has delivered drying solutions to buyers in 30+ countries for more than 20 years. Every project is backed by layout design, installation support, and a one-year warranty with lifetime technical service.

Why Do Processors Need a Complete Vegetable Drying Line?

Fresh vegetables contain 80–95% water and spoil within days. Sun drying depends on weather and exposes food to dust, insects, and contamination. A fully automatic vegetable drying production line solves these problems by controlling every step:

• Washing and cleaning remove soil and pesticide residue.
• Cutting creates uniform pieces for even drying.
• Blanching stops enzyme activity that causes color and flavor loss.
• Drying reduces moisture to 5–12% for long shelf life.
• Packaging protects the finished product during storage and transport.

With one integrated system, you reduce labor, improve food safety, and produce a consistent, export-grade dried vegetable product.

野菜乾燥生産ラインの応用

• Food Processing Factories: Dry vegetables, instant seasonings, and convenience food ingredients.
• Agricultural Cooperatives / Farms: Extend vegetable shelf life, increase value, and process in bulk.
• Export Trade: Support long-distance transport and meet international food safety standards.
• E-commerce & Retail: Produce ready-to-eat vegetable chips and healthy food ingredients.

野菜乾燥工程

野菜乾燥生産ラインは、洗浄、皮むき、カット、搬送、乾燥、包装を主な工程とします。

standard vegetable drying production line from Shuliy includes the following machines:

Position	Machine	機能
1	Hoist / Feeding Conveyor	Evenly feeds raw vegetables into the line
2	Bubble Washing Machine	Removes soil, dust, and surface impurities
3	Brush Roller Washing Machine	Deep cleans root vegetables like carrots and potatoes
4	Elevator	Transfers material to the next stage
5	Cutting Machine / Slicer	Slices, dices, or strips vegetables to uniform size
6	Blanching Machine	Briefly heats vegetables to stop enzymes and preserve color
7	Vibrating Dewatering Screen	Removes surface water before drying
8	Main Dryer	Removes internal moisture to 5–12%
9	Cooling Conveyor	Lowers product temperature before packaging
10	Packaging Machine	Weighs, fills, and seals bags or cartons

野菜洗浄

異なる野菜には異なる洗浄機が必要です。葉物野菜は通常、渦巻き葉洗浄機で洗います。ジャガイモなどの根菜はブラシロールを使用し、皮むきも可能です。トマト、チリなどはバブル洗浄機を使用します。ブランチングや殺菌には、オゾン機能付きの機械や野菜ブランチャーを使用できます。

皮むきとカット

皮付きの野菜は皮むき機で皮をむくことができます。葉物野菜は通常、野菜カッターで切ります。

スライスまたはシュレッド

スライスまたはシュレッドが必要な野菜は、スライサーやシュレッダーで処理できます。一部の機械は皮むきとシュレッドを一度に行います。

Main Drying Options

The dryer is the core of the vegetable drying production line. Shuliy offers three proven machine types. Each has a different production style and price point.

Option 1: メッシュベルトドライヤー for Continuous Large-Scale Production

The mesh belt dryer is the best choice for processors who need high capacity and continuous operation. Vegetables are spread automatically on a stainless steel mesh belt and move through multiple temperature zones. Hot air passes through the layer from above and below.

Key Features:

• Continuous feeding and discharge, 24-hour operation
• Multi-layer belt design saves floor space
• PLC control of temperature, humidity, and belt speed
• Heat sources: heat pump, electric, gas, coal, biomass, steam
• Stainless steel food-contact parts

Typical Specifications:

モデル	Belt Width	Drying Length	層	Capacity (kg/h)	総電力（kW）
SL-1.2-8	1.2 m	8 m	4	60–160	11.4
SL-1.6-10	1.6 m	10 m	5	95–250	13.6
SL-2-10	2m	10 m	5	120–300	15.8
SL-2-20	2m	20 m	10	240–600	36.8

Larger custom models handle several tons per hour. This machine is ideal for chili, carrot, onion, garlic, potato, cabbage, and leafy vegetable drying.

Option 2: Heat Pump Drying Room for Batch Processing

The heat pump drying room is a sealed box-type dryer loaded with trolleys and trays. It is best for processors who want lower investment, simple operation, and premium product quality.

Key Features:

• Batch capacity from 300 kg to 8,000 kg per load
• Air-source heat pump saves 30–50% energy vs electric heating
• 正確な温度と湿度の制御
• Food-grade stainless steel chamber and trays
• Suitable for delicate vegetables, herbs, and high-value products

Typical Specifications:

モデル	Dimensions (mm)	Drying Crews	Capacity per Batch (kg)	熱源
SL-2	4000 × 1860 × 2500	2	300–600	Heat pump / Electric / Coal / Hybrid
SL-6	7200 × 2300 × 2500	6	800–1500	Heat pump / Electric / Coal / Hybrid
SL-10	10000 × 2300 × 2500	10	1200–2500	Heat pump / Electric / Coal / Hybrid
SL-18	8500 × 5000 × 2500	18	4000–6500	Heat pump / Electric / Coal / Hybrid
SL-24	12000 × 5000 × 2500	24	5000–8000	Heat pump / Electric / Coal / Hybrid

This option suits small to medium factories, organic producers, and businesses that process multiple products in smaller batches.

Option 3: Stainless Steel Tray Dryer for Small to Medium Output

The stainless steel drying machine is a compact cabinet-style batch dryer. Trays slide into a vertical chamber, and hot air circulates through each layer.

Key Features:

• Small footprint, easy to move and install
• All stainless steel construction for hygiene
• Electric or steam heating
• Best for R&D, small workshops, and sample production

Typical Specifications:

モデル	Trays	Capacity per Batch (kg)	Power (kW)	Heating
SL-24	24	30–60	6〜12	Electric / Steam
SL-48	48	60–120	12–24	Electric / Steam
SL-96	96	120–240	18–36	Electric / Steam

This machine is often used as a test unit before scaling up to a mesh belt dryer or drying room.

包装

乾燥野菜は自動または半自動の計量野菜包装機を使用して梱包する必要があります。適切な密封を確保し、保管と輸送を行います。

これは一般的な工程です。野菜によって必要なステップは異なる場合があります。例えば、チリには茎除去機が必要なこともあります。相談時には、処理予定の野菜の種類を必ず明示してください。

How to Choose the Right Dryer for Your Vegetable Drying Production Line?

Factor	メッシュベルトドライヤー	Heat Pump Drying Room	Stainless Steel Tray Dryer
Production mode	Continuous	Batch	Batch
Capacity range	400–14,000 kg/h	300–8,000 kg/batch	30–240 kg/batch
Labor requirement	低	中程度	中程度
Initial investment	Higher	中程度	Lower
Product quality	Good	Excellent	Very good
Best for	Large factories, 24h operation	Medium processors, premium products	Small workshops, trials

For most commercial vegetable processors, the mesh belt dryer offers the best balance of capacity and automation. The heat pump drying room is recommended for energy savings and premium quality. The stainless steel tray dryer works well as a starter machine.

Common Applications

A Shuliy vegetable drying production line processes:

• Root vegetables: carrot, potato, sweet potato, onion, garlic, ginger
• Leafy vegetables: spinach, cabbage, celery, leek
• Peppers and chili: fresh chili, bell pepper, paprika
• Mushrooms: shiitake, button mushroom, wood ear
• Fruits and herbs: apple, banana, mint, medicinal herbs

One line can handle multiple products by adjusting cutting size, blanching time, and drying temperature.

野菜乾燥生産ラインの利点

• 高効率＆省エネルギー： 自動連続処理により、生産量が増加し、労働コストが削減されます。
• 均一乾燥： 一定温度の熱風や多段乾燥を用いて、不均一な乾燥や焦げを防ぎます。
• 栄養素保持： 低温または段階的乾燥により、ビタミン、ミネラル、自然な色を保持します。
• 幅広い用途： ニンジン、トマト、チリ、マッシュルーム、タマネギなど、多くの野菜や果物に適しています。
• 簡単な保管と輸送： 乾燥野菜は体積と重量が減少し、物流コストを削減し、保存期間を延長します。

野菜乾燥生産ライン選定時の考慮点

• 処理能力： 1日または1時間あたりに処理する野菜の量。
• 野菜の種類とサイズ： 野菜の種類、全体またはスライス、そして水分含有量。
• 乾燥要件： 目標の水分含有量、栄養素と色素の保持、乾燥の均一性。
• 工場の条件： 床面積、天井高、電源、電圧、熱源。
• 自動化と予算： 全自動または半自動、予算範囲内。
• 包装ニーズ： 包装の必要性と包装仕様について

シュリーとの提携

Shuliyは20年以上の製造、研究開発、輸出の経験を持ちます。専属子会社は食品機械に特化し、さまざまな生産ニーズに対応できる野菜加工機器とソリューションを提供します。長期のスペアパーツ供給と技術サポートを行い、安定した運用を保証します。設置、調整、操作者トレーニングも提供し、1年間の保証で投資を保護します。

Frequently Asked Questions

Get a Custom Vegetable Drying Line Quote

Whether you need a small workshop line or a full industrial vegetable drying production line, Shuliy can design the right system for your product, capacity, and budget.

Contact us today for a free layout drawing and equipment quotation.